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Short Core Composer - 4B1L
Short Core Composer - 4B1L Short Core Composer - 4B1L

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4B1L Automated Short Core Composer for Plywood

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The 4B1L Automated Short Core Composer for Plywood is a compact, highly automated solution designed for small to medium-sized plywood manufacturers. Its 4B1L control system centralizes core feeding, alignment, and quality checks into a single integrated unit, making it ideal for facilities with limited floor space or lower production volumes.

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Product Overview


Focused on simplicity and reliability, this machine reduces operational complexity while maintaining consistent core composition quality. It is particularly well-suited for manufacturers transitioning from manual core assembly to automated processes.


Product Specifications


Parameter

Details

Automation Level

4B1L Full Automated Control

Processing Speed

12–18 pieces per minute

Positioning Accuracy

±0.4mm

Applicable Core Length

500mm – 2400mm

Power Requirement

4.2kW (380V/50Hz)

Machine Weight

1500kg

Footprint

3.5m×2.8m

Control Interface

User-friendly touchscreen with presets


Features


4B1L Integrated Control

The 4B1L system consolidates all functions—feeding, alignment, and quality checks—into a single control module. This simplifies operation, with preset modes for common core sizes reducing setup time by 50% compared to manual adjustment.


Compact Design

With a footprint of 3.5m×2.8m, it fits into smaller workshops where space is limited. Its modular structure also allows for easy relocation if production layouts change.


Adaptive Thickness Adjustment

Sensors automatically detect core thickness (3–10mm) and adjust alignment pressure accordingly, ensuring consistent bonding preparation across varying material dimensions.


Simplified Operation

The intuitive touchscreen interface requires minimal training. Operators can start production with a single button press, while built-in tutorials guide new users through basic functions.


Low Maintenance Requirements

Fewer moving parts compared to multi-unit systems reduce wear and tear. Routine maintenance (e.g., cleaning sensors, checking belt tension) takes less than 1 hour per week.


Applications


Small-Scale Plywood Production

Perfect for workshops producing 1,000–3,000 plywood sheets daily, such as regional manufacturers serving local construction or furniture markets.


Custom Plywood Manufacturing

Ideal for producing non-standard plywood sizes (500mm–2400mm length) used in specialized applications like musical instruments, cabinetry inserts, or decorative panels.


Space-Constrained Facilities

Suitable for urban workshops or converted industrial spaces where floor area is limited, as its compact design minimizes space requirements.


Startup Plywood Ventures

An accessible entry point for new manufacturers transitioning from manual processes, offering automation benefits without the high cost of larger systems.


FAQ


What is the maximum core length it can handle?

It accommodates core lengths from 500mm to 2400mm, making it versatile for both standard and custom plywood sizes.


How long does it take to install?

Installation typically takes 1–2 days, including power connection, calibration, and basic operator training.


Can it be upgraded for higher production volumes?

While designed for small to medium volumes, it can be paired with additional feeding stations to increase throughput by up to 40% if production needs grow.


What is the expected lifespan of critical components?

Key components (motors, sensors, control module) have an average lifespan of 6–8 years under standard operating conditions, with replacement parts readily available.


CXCT-4b1L(Fully Servo)

Overall Dimensions (L×W×H)

13.5m*4.2m*2.3m米

Total Power Consumption

33.7kW

Performance (Line Speed)

36m/min

Feed Thickness

1.2-4.0mm

Output Board Dimensions (Standard)

4'*4'   4'*8'

Air Consumption

320L/min

weight

6.8T



Layout Drawing

Short Core Composer - 4B1L

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