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Short Core Composer - 4b3L
Short Core Composer - 4b3L Short Core Composer - 4b3L

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4b3L Servo Automatic Short Core Composer for Plywood

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The 4b3L Servo Automatic Short Core Composer for Plywood is a high-performance solution designed for manufacturers seeking enhanced precision and speed in core composition. Powered by a 4b3L servo motor system, this machine leverages advanced servo technology to synchronize three independent working units, making it suitable for medium to high-volume production environments.

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Product Overview


Its servo-driven mechanism delivers superior dynamic response compared to traditional hydraulic systems, ensuring consistent core alignment even at higher processing speeds. This translates to improved product quality and increased throughput for plywood manufacturers focusing on efficiency.


Product Specifications


Parameter

Details

Drive System

4b3L Servo Motors (3-axis)

Processing Speed

20–25 pieces per minute

Positioning Accuracy

±0.3mm

Applicable Core Width

100mm – 1200mm

Power Requirement

7.5kW (380V/50Hz)

Machine Weight

2200kg

Operating Humidity

30% – 80% (non-condensing)

Control System

Advanced PLC with servo synchronization


Features


4b3L Servo Precision

The 4b3L servo motor system enables real-time adjustment of each working unit, with a response time of less than 0.1 seconds. This ensures cores are aligned with ±0.3mm accuracy—critical for high-grade plywood where even minor gaps can compromise performance.


Multi-Unit Coordination

Three independent working units operate in parallel, each managed by the servo system to handle different core segments simultaneously. This design increases processing speed to 20–25 pieces per minute, a 30% improvement over single-unit machines.


Intelligent Fault Detection

Integrated sensors monitor motor performance, alignment accuracy, and material flow. Alerts are displayed on the touchscreen interface, allowing operators to address issues (e.g., jammed cores, misalignment) before they affect production quality.


Modular Design

Each working unit is modular, simplifying maintenance and part replacement. This reduces downtime, with average repair times for minor issues limited to 30 minutes or less.


Energy-Efficient Operation

Servo motors consume energy only during active movement, reducing power usage by 25% compared to continuous-run hydraulic systems. This efficiency is particularly valuable for facilities with high daily operating hours.


Applications


High-Volume Plywood Production

Perfect for large-scale factories producing over 5,000 plywood sheets daily, where speed and consistency are paramount to meeting delivery deadlines.


Premium-Grade Plywood

Used in manufacturing high-precision plywood for aerospace, marine, and automotive industries, where core alignment directly impacts structural performance under extreme conditions.


Multi-Layer Plywood

Ideal for composing cores with 5+ layers, such as those used in heavy machinery flooring or industrial workbenches, where uniform layer distribution is critical.


Export-Grade Plywood

Meets strict international quality standards (e.g., EN 13986, APA Performance Standards), making it suitable for plywood exported to markets with rigorous inspection requirements.


FAQ


What advantages does the 4b3L servo system offer over hydraulic systems?

Servo systems provide faster response times, higher positioning accuracy (±0.3mm vs. ±1.0mm for hydraulics), and lower energy consumption, especially during variable production loads.


Can the machine handle irregularly shaped cores?

It is optimized for rectangular core pieces. For irregular shapes, a pre-processing step to standardize dimensions is recommended to ensure optimal alignment.


What training is required for operators?

Basic training (typically 2–3 days) covers interface navigation, parameter adjustment, and routine troubleshooting. Advanced training for maintenance staff is available upon request.


Does it support remote monitoring?

Yes, optional IoT integration allows real-time performance monitoring via a secure web portal, enabling managers to track throughput and address issues remotely.


CXCT-4b3L(Fully Servo)

Overall Dimensions (L×W×H)

13.6m*4.3m*2.6m

Total Footprint (with standard receiving rack)

15.6m*6.3m

Total Power Consumption

35kW

Performance (Line Speed)

36m/min

Feed Thickness

1.2-4.0mm

Output Board Dimensions (Standard)

4'*4'  4'*8'

Air Consumption

320L/min

weight

T


Layout Drawing

Layout Drawing

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 Telephone: +86-15065390833
 Email: joezhao@plywoodmachine.com.cn
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